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    ZRC® Zero-VOC Galvanizing Compound

    Combining the best features of organic and inorganic zinc coatings, ZRC® Zero-VOC Galvanizing Compound is water-based and environmentally friendly — and different from other products of its kind with the same quality protection guarantee.

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    Steel corrosion in reinforced concrete

    At a Glance: ZRC Zero-VOC Galvanizing Compound

    ZRC ZERO VOC solves the problems inherent in traditional inorganic zinc coatings like: near-white sandblasting, difficult spraying, and short pot life. We’ve resolved these issues by creating a unique hybrid featuring the best features of organic and traditional inorganic zinc coatings. ZRC ZERO VOC offers the same true cathodic protection as our original ZRC, without volatile organic content, solvents, or solvent fumes.
    Recommended Uses
    With its unique formulation, ​​ZRC Zero VOC Cold Galvanizing Compounds are excellent for use in VOC-restricted areas. ZRC Zero VOC may be used without a topcoat in place of hot-dip galvanizing. Also used as a high-performance base coat with a variety of topcoats. It’s specially formulated for:
    Hot-Dip Galvanizing Repair & Regalvanizing It’s a flexible option for repair of worn hot-dip galvanized materials.
    Galvalume® and Zinc Metallizing ZRC 221 can be used for Galvalume® and zinc metalizing projects.
    Weldments Repair Our original compound can be used to repair weldments.
    Inorganic Zinc Coatings Repair ZRC is also effective for inorganic zinc coatings repair.
    Long-Term Protection It’s proven to be effective long-term protection for: structural steel, water and waste facilities, power plants, transmission towers and antennae, steel decking and bridges, and numerous OEM uses.

    Flexible Application Formats


    Unlike hot-dip galvanizing, ZRC 221 is portable, flexible protection that can be applied in a variety of formats.
    Brush, Roller, and Spray
    Spray (Low Pressure Compressor)
    Spray (Airless)

    Brush, Roller, and Spray

    Follow mixing instructions. For brush application, we recommend only 100% Natural Chinese Bristle brushes. For roller application, we recommend rollers with a 3/8” nap, made of mohair or lambs wool (sheepskin).

    Spray (Low Pressure Compressor)

    ZRC can also be applied as a spray. Notes:

     

    • Typical Equipment Specification:

    • Binks #95 siphon-fed conventional air gun

    • Aircap: 66SK Fluid Tip: 66 SS

    • Atomized Air Pressure: 40 psi (1.1 Kg/cm²)

    • Fluid Pressure: 15 to 20 psi (0.4-0.6 Kg/cm²)

    • Orifice of Tip: 0.080 inches (0.20 cm)

    • Viscosity Reduction: Add water only if absolutely necessary

    Spray (Airless)

    Recommended Procedure: Connect hose directly to pump ensuring a hose length of 50 ft. max. Use in-pot agitator or continuous recycling. Use the least pressure possible. Start at 1500 lbs. (105 Kg/cm3) and increase as required for good spraying. Notes: 

     

    •  Pump: 30:1 Ratio

    • Hose: 1/2" (1.3 cm)(I.D.) Airless Type

    • Orifice of Tip 60° - .026 in. (0.07 cm)

    • Type of Tip: Tungsten carbide, reversing

    • Filter Screens: Complete removal is recommended. However, if screens are employed, use no less than 30 mesh.

    • Viscosity: No reduction required.

    ZRC Zero VOC Cold Galvanizing Compound

    Here are our product details:

    Specifications

    SSPC Paint Specification 20 – Zinc-Rich Coating: Type I – Inorganic– equal to or greater than 93% zinc dust by weight present in the dried film. 

    Zinc Dust Content
    Zinc Dust Content — ASTM D 520 Type III Zinc Dust — .002% maximum lead by weight
    Weight and VOC Notes

    Weight per gallon – not less than 25 lbs. 

    VOC Content — ASTM D 3960, 0 g/l (0 lbs per gallon) maximum

    Color and Gloss
    Color and Gloss – Matte finish “battleship grey”
    Manufacturers

    Manufacturers: Subject to compliance with requirements, provide 

    galvanizing compound by one of the following: 

    1. ZRC ZERO VOC Galvanizing Compound, ZRC Worldwide 

    (www.zrcworldwide.com, (800 831-3275 )) 

    1. No known equal. 

    Follow manufacturer’s application instructions

    Manufacturer to provide Certificate of Conformance to above criteria.

    Part Numbers
    ZRC Zero VOC Cold Galvanizing Compound - 40003 Gallon

    Quotes from Our Customers

    It’s no secret we’re the industry-leading solution that lasts. Here’s what our
    customers have to say.

    The main advantage of ZRC was that it allowed us to provide galvanized protection on site without delays to the project. Another important factor in specifying ZRC is its true cathodic action. With the volume of heavy traffic passing through the transit shed doors, it is likely they will be scratched. ZRC should provide zinc protection even when the doors are scratched to bare metal.

    Sofia Rovira | Principal and executive vice president, DSA; Director, DSA's Building Design Services

    I tried several inexpensive galvanizing topcoats, But that proved to be totally inadequate. In fact, they caused more problems beneath the surface of the coating. ZRC was an amazing transformation. My maintenance costs went way down. ZRC indefinitely extended the life cycle of the floats.

    Phil Donahue | Waveland Marina, Hull MA

    The steel railings have held up very well, especially considering their constant exposure to the corrosive effects of moisture from Lake Erie and the Niagara River, the severe Buffalo winters, and the light road salting in the area.

    George Nicholas | President, Essen Contracting Company, Buffalo NY
    Go With The Experts

    Imitation is flattering, but the proof is in the paint. ZRC Worldwide created zinc coating technology to combat corrosion and has been a worldwide leader in the space for 70 years.

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    ZRC galvanizing compound for iron and steel