Corrosion is more than an eyesore; it’s a billion-dollar problem. Each year, corrosion leads to structural failures, costly repairs, and major safety concerns across industries. From cooling towers and bridges to broadcast transmission towers and marine equipment, the damage adds up quickly.
ZRC’s cold galvanizing compounds are trusted worldwide to stop rust in its tracks and deliver unmatched corrosion protection. Engineered with high levels of zinc for long-term performance, ZRC products are a go-to solution for metal asset preservation.
Even the best corrosion protection coatings can underperform when misapplied. That’s why ZRC offers Certified Applicator Training, to equip teams with the knowledge and hands-on skills they need to get professional, lasting results every time.
Corrosion protection doesn’t stop at choosing the right product. It depends heavily on how that product is applied. Surface prep, mixing, application technique, and environmental conditions all play a critical role in whether a coating performs as expected. Even a top-tier product like ZRC can fall short if it’s not used correctly, which is why proper training makes all the difference.
To achieve the full performance potential of any steel corrosion protection, it’s crucial to avoid common pitfalls that can occur before, during, and after application.
Skipping cleaning or degreasing: Dirt, oil, and rust left on the surface prevent proper adhesion.
Inadequate rust removal: Failing to remove loose scale or existing corrosion leads to premature failure.
Improper profiling: Over-smooth or under-roughened surfaces reduce the coating’s ability to bond.
Application Mistakes
Inadequate mixing: Not thoroughly mixing ZRC can lead to poor zinc distribution and reduced effectiveness.
Wrong film thickness: Too thick and the coating may crack or sag; too thin and it won’t provide full protection.
Poor application method: Using the wrong tools (or incorrect technique) can result in uneven coverage or missed spots.
Storing in extreme temperatures: Heat or cold can affect the consistency and shelf life of the product.
Leaving lids off or open: Exposure to air can lead to skinning or curing inside the container.
Using expired product: An old steel corrosion protection may not perform as intended, even if it looks usable.
The difference between a basic and expert-level application shows up in every aspect of performance. When applied correctly by a trained professional, ZRC coatings deliver superior adhesion, a smoother finish, and significantly longer-lasting protection — even in the harshest environments. This not only extends the life of the asset but also maximizes return on investment by reducing the need for touch-ups, rework, or early replacement.
Simply put, expert application leads to expert results.
ZRC’s Certified Applicator Training is designed to give professionals the knowledge and hands-on skills needed to get the most out of every application, whether it be corrosion protection spray or paint. The training begins with surface preparation best practices, covering how to clean, degrease, and properly profile a surface to ensure strong adhesion and long-term corrosion protection. Participants learn how to assess surface condition, select the right prep method, and avoid common errors that lead to premature coating failure.
Next, the training dives into mixing and thinning guidelines specific to ZRC products. Our coatings contain high levels of metallic zinc, so proper mixing is critical to ensure uniformity and performance. Applicators are taught how to mix thoroughly, how to use thinners when necessary, and how to avoid common mistakes like over-thinning and settling of solids.
The course also includes detailed instruction on application techniques using a brush, roller, or spray equipment. Each method requires specific techniques to achieve the correct film thickness and smooth finish. Whether applying in the shop or in the field, applicators learn how to adapt their approach based on surface type, product used, and project conditions.
Environmental and safety considerations are another core focus. Trainees gain a clear understanding of how temperature, humidity, and ventilation can impact the application and curing process. They also receive guidance on personal protective equipment (PPE), handling of materials, and safe storage procedures to protect both the applicator and the integrity of the coating.
Finally, the training rounds out with troubleshooting and inspection tips. This includes how to spot and fix problems like poor adhesion before they turn into costly issues. Real-world case studies and product demonstrations reinforce the lessons and allow participants to see firsthand how expert-level application leads to better, longer-lasting results.
This comprehensive approach ensures certified applicators walk away with the confidence and capability to deliver professional-grade corrosion protection on every job.
Wondering what you’ll get out of attending a training course and becoming certified? This list is only the beginning!
With in-depth training under your belt, you’ll know exactly how to prep, apply, and finish ZRC corrosion protection spray and paint for maximum effectiveness. That means you can trust the results, and so can your clients.
Certified applicators know how to do the job right the first time. That leads to fewer errors in the field, less wasted material, and fewer costly do-overs.
When project managers see that your team is ZRC certified, they know they’re getting trained professionals who follow best practices. That credibility can help win jobs and keep clients coming back.
ZRC certification gives you a competitive edge. It’s a mark of expertise you can include in proposals to demonstrate your qualifications and set your company apart.
Certified applicators gain ongoing access to ZRC’s knowledgeable support team. Whether you need product guidance or on-site troubleshooting, help is just a phone call (or email!) away.
ZRC Certified Applicator Training is ideal for painters and coatings contractors who want to elevate their craftsmanship and deliver longer-lasting results for their clients. Whether you’re working on bridges, tanks, or general infrastructure, certification gives you the tools and confidence to apply ZRC products with precision and consistency — no guesswork required.
The training is also highly valuable for maintenance crews responsible for protecting critical assets at industrial sites, refineries, marine environments, and communication towers. These structures face some of the harshest weather conditions, and proper coating application is essential to keep them operational and safe.
Even distributors and sales reps can benefit from becoming certified, as offering expert guidance and technical support to customers builds trust, improves satisfaction, and helps differentiate your service in a competitive market.
Corrosion doesn’t wait — and neither should your team.
ZRC Certified Applicator Training turns a good crew into a great one. With expert instruction, hands-on demos, and real-world best practices, your team will be equipped to deliver high-performance, long-lasting corrosion protection on every job.
Ready to elevate your corrosion protection game? Sign up for our next ZRC training session and get certified. If you have any additional questions, contact our team. We’re always here to help, because we know that when it comes to fighting rust, the right knowledge makes all the difference.